ALUMINIUM FABRICATION

Custom aluminium fabrication built to suit.

Aluminium is Bay Alli Fabrication’s primary material, offering a lightweight, durable and low-maintenance option for a wide range of projects. From practical components to more creative custom pieces, each job is fabricated to suit the application.

With a focus on clean finishes and practical solutions, we can turn your ideas, measurements or requirements into a finished aluminium piece made specifically for the job.

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CUSTOMISED SOLUTIONS

Aluminium made to suit

No two fabrication projects are the same. We work from your requirements, measurements or ideas to create aluminium solutions that fit the space and do the job they need to do.

DESIGNED TO FIT

Custom fabricated around your measurements, requirements and the space the finished piece needs to fit.

BUILT TO LAST

Aluminium provides a durable, lightweight and low-maintenance solution suited to a wide range of applications.

MADE TO WORK

Practical fabrication designed around the purpose of the piece, whether functional, structural or more creative.

FROM MEASURE TO INSTALLATION

A straightforward process

Once we understand what you need, we’ll work through the measurements, application and design requirements before confirming the best approach.

The aluminium is then cut, shaped and fabricated to the agreed design, ready for installation or collection depending on the project.

01 — Discuss
Talk through your idea, requirements, measurements and what the finished piece needs to achieve.

02 — Measure
Assess the space and confirm dimensions, materials and any practical considerations.

03 — Fabricate
Your aluminium piece is cut, shaped and fabricated to the agreed design.

04 — Finish
The completed work is checked and finished ready for installation or use.

OUR WORK

Aluminium fabrication we've made

From custom gates and fencing to practical engineering solutions, every project is built with care, precision and attention to detail. With 20 years of engineering experience, we take pride in delivering quality workmanship and durable results tailored to each property.

Custom fire guard with hinged gate

A sturdy, custom-fabricated fire guard with an integrated hinged gate for easier access to the fireplace. Finished in black, the design combines functional protection with a clean, durable constructiRead more

Custom pool fencing

A sleek black aluminium pool fence designed to provide a secure boundary while keeping the pool area open and inviting. The clean vertical bars and simple lines complement the surroundingRead more

Indoor feature handrails

Custom black metal handrails featuring a distinctive curved design that adds character to the interior. Combining strong lines with softer curves, the finished balustrade complements the timberRead more

Custom stair handrails

Black metal handrails with a modern geometric design, custom-made to follow the steps and entrance layout. The clean lines complement the dark exterior cladding and warm timber, creating a practicalRead more

Modern large slat sliding gate

A large slat sliding gate designed to provide privacy, security and practical access. The horizontal slats create a clean, contemporary look, while the large sliding gate is cleverly engineered toRead more

Custom metal gate

A custom-made metal gate finished in blue, providing a secure and stylish entrance to this outdoor space. Designed to complement the home while offering a practical, durable solution.Read more

Custom aluminium double gates

A custom-fabricated aluminium double gate featuring a classic arched design and vertical bars. Finished in a natural aluminium look, this gate combines durability and security with a timeless style,Read more

Custom black aluminium driveway gate

A custom black aluminium driveway gate designed to complement the property while providing a secure and stylish entrance. Featuring clean lines and vertical bars, the gate is finished in black for aRead more

Freestanding fire guard with access gate

A custom black metal fire guard designed to enclose the fireplace while allowing convenient access through an integrated gate. Its simple vertical bars and clean lines create a practical, unobtrusiveRead more

Custom fire guard with arched detailing

A made-to-measure fire guard featuring distinctive curved detailing and a durable black finish. Designed to fit around the fireplace, it provides a practical barrier while adding a unique feature toRead more

Custom balustrades in the Bay of Plenty

Black aluminium balustrades provide a clean, modern finish to this timber deck, creating a safe and defined outdoor space while keeping the surrounding garden views open. Custom-fabricated to followRead more

Aluminium fabrication FAQs

What can you make from aluminium?

Aluminium can be used for a wide range of custom fabrication projects, from fencing and gates to frameworks, components, features and other made-to-measure pieces.

Why use aluminium?

Aluminium is lightweight, durable and low maintenance, making it a practical choice for many indoor and outdoor applications.

Do you work from drawings or measurements?

Yes. We can work from drawings, measurements, photos or an idea that needs to be developed into a workable solution.

Can aluminium be powder coated?

Yes. Powder coating can provide a durable, finished surface and a wide range of colour options depending on the project.

Do you only work with aluminium?

Aluminium is our primary material, but we also have experience working with stainless steel, mild steel and wrought iron depending on the project.

READY TO GET STARTED?

Let’s talk about your project!

Have an idea for a new gate, fence, balustrade or custom metalwork? Get in touch to discuss what you’re looking for and how Bay Alli Fabrication can help.

Contact today